The Toyota Prius Plug-In Hybrid Function Model provides a practical training platform for teaching high-voltage systems and engine management. It has been specifically developed for use in the training and education of automotive mechatronics technicians, enabling realistic learning on a complete, fully functional hybrid drive system.
Didactic Equipment
- Original Toyota wiring harness with all relevant high-voltage measurement points – compatible with manufacturer training documentation
- Parallel measurement boxes for ABS, engine, and air-conditioning systems – each equipped with 4 mm safety sockets for secure and reproducible measurements
- Serial fault switch box with 20 fault circuits via bridge plugs – allows targeted training of typical fault scenarios
- Simulated insulation fault in the high-voltage system – for safe execution of measurement and diagnostic exercises
- All measuring points equipped with 4 mm safety sockets – ensuring practical and standard-compliant operation
Technical Base
The model is based on a genuine Toyota Prius Plug-In Hybrid and includes:
- Internal combustion engine with hybrid drive
- High-voltage battery
- Air-conditioning system
- Brake system
- Original dashboard
The complete system is mounted on a robust frame with four lockable castors, ensuring mobility and ease of use in classroom and workshop environments.
Note: Technical specifications subject to change.
Standard Equipment
- Functional model featuring internal combustion engine and electric drive
- Fault simulation system with 20 selectable faults
- Break-out measurement box for ABS/ESP control unit
- Break-out measurement box for air-conditioning control unit
- Break-out measurement box for engine control unit
- Measurement points on components with implemented faults
Learning objectives:
- Observance of accident prevention regulations
- Avoiding hazards when handling electrical current and hazardous substances
- Selection of suitable and safe testing and measuring equipment
- Handling and use of safety equipment
- Application of manufacturer-specific test routines
- Disconnecting high-voltage components, securing them against being switched on again, ensuring that they are voltage-free
- Recognising the dangers posed by electrical storage devices (capacitors, high-voltage batteries).
- Recognising the general laws of electrical engineering
- Create system and block diagrams
- Identifying the effects of electrical quantities on the human organism
- Troubleshooting and interpreting the diagnosis of affected systems
- Analysing the function and interaction of components, taking into account the exchange of information between the control units involved
- Recognising system interrelationships with the aid of circuit and function diagrams
- Analysing time-dependent variables and evaluating signal patterns
- Applying knowledge of the laws of voltage generation (induction), rectification (one-way and multiway rectification), the electromotive principle and the storage of electrical energy
- Assessing hazards during live measurements, deriving protective measures and checking the effectiveness of the electronic protective measures of the high-voltage system
- Carrying out measurements under voltage
- Functional testing of high-voltage systems (control signals of the electric motor during driving)
- Assessing measured values and signals for plausibility and creating test reports
- Planning the diagnosis and repair of the high-voltage system and its components
- Motor vehicle mechatronics technician
- Motor vehicle mechatronics technician with focus on system and high-voltage technology
Dimensions: L x W x H 2.500 x 2.500 x 1.400 mm
Weight: approx. 600 kg
Ready-to-use, mobile functional model, data sheets, circuit diagrams, manual and operating instructions.