Functional model gasoline injection system - TSI (VW)

Functional model gasoline injection system - TSI (VW)
IPO, Gasoline, Direct-injection

Item No.: 33416

This functional model featuring gasoline injection technology allows the demonstration and analysis of functions, processes, faults, and measurement values just like on a real engine. All necessary original components and parts are clearly arranged on a color-printed front panel according to the EVA principle (Input – Processing – Output). An integrated fault simulation enables the creation of various learning scenarios. A component simulation allows the representation of different load conditions. The key advantage of this functional model is that it makes the functions and processes of a high-pressure accumulator injection system for gasoline engines visible in the classroom under realistic conditions — but without any emissions. All original components of the injection and fuel systems (excluding the high-pressure fuel pump, but including the in-tank pump) re fully operational and diagnostic-capable. Signals and measurement values can be taken directly at the central measuring field or read via the OBD interface using standard diagnostic tools.

Construction features: Layout according to the EVA principle: Input – Processing – Output

  • TSI injection system based on VW technology, without a high-pressure pump and with stepless speed control
  • Measurement of all relevant components and parts via 4 mm safety measuring sockets in the central circuit diagram measuring field
  • Mobile setup for laboratory and workshop use, including a base cabinet with lockable doors

Subject to technical changes.

Standard equipment:

  • Simos petrol injection system
  • Control box with ignition start switch, emergency stop switch and OBD connection
  • Fuel tank with original inline fuel pump
  • Fuel level indicator via instrument cluster
  • Decoupling of speed sensor with manual speed adjustment for load simulation
  • Manually adjustable air mass for changing the air-fuel ratio
  • Circuit diagram measuring field with 4 mm safety measuring sockets
  • Front panel with colour digital print, circuit diagrams, components and symbols, writable with foil pens
  • Displays for measured and set values
  • Fault circuit with 24 realistic faults in lockable base cabinet
  • Measurement of all relevant parts and components in central circuit diagram measuring field
  • Diagnostic capability via OBD interface
  • Ignition start switch
  • Emergency stop switch

Optionally available:

  • Interface for training measuring station
  • Working with maintenance plans, circuit diagrams, circuit symbols, terminal designations, cables and cable connections
  • Naming mechanical, electrical and electronic components, assemblies and systems
  • Testing and repairing mechanical, electrical and electronic circuits and systems
  • Selecting and using mechanical and electrical measuring and testing equipment
  • Measuring and evaluating electrical quantities and signals
  • Documenting work results and evaluating them by comparing them with calculated quantities and manufacturer specifications
  • Using the capabilities of standard workshop diagnostic equipment
  • Incorporating problem-solving strategies or alternatives into the diagnosis
  • Documenting measured values, signals and error logs, and analysing and evaluating them
  • Checking individual components and deciding on necessary repair measures

Learning areas:

  • Basic level: Learning areas 5, 6 and 8
  • Specialist level: Learning areas 11P and 12P
  • Automotive mechatronics technicians and master mechanics in training and further education
  • Power connection: 240 volt mains connection
  • Dimensions: L x W x H 1,600 x 800 x 1,950 mm
  • Weight: approx. 160 kg

Ready-to-use, mobile functional model including voltage-stabilised 12-volt switching power supply, data sheets, circuit diagrams, manual and operating instructions.


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