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Mechatronic System SSC2P2HV2
Order-№: 69558  
Price on request

Mechatronic System with SIMATIC S7-1516-3PN/DP - fully assembled and programmed

The mechatronic System SSC2P2HV2 offers a complete production process with material sorting and is delivered fully assembled, wired, programmed and tested. It is ideally suitable for teaching PLC programming and visualisation, as well as for commissioning and troubleshooting of automated industrial mechatronic systems. For these applications the SSC2P2HV2 offers a safe environment for students to explore modern industrial automation.

The project documents assist you and your students when working with the system and provide all relevant information for self-contained learning and action-based training.

 

Process description:
After separation of workpieces (cube halves) from the Magazine Units to the Belt Conveyor their material properties and orientation are determined. Subsequently workpieces can be sorted onto three slides or moved forward to the end of the Belt Conveyor. There the cube halves are picked up by a Handling Unit and moved to the Pneumatic Press. In the Press Unit both cube halves are joined together. Subsequently the Handling unit again fetches the manufactured cube and forwards it to the ASRS where the cube is stored by the rack feeder.
The system uses workpieces made of aluminium, white and black plastic and spring pins for joining the cube halves.

System description:
The mechatronic system consists of 3 base plates (T-slotted AL-profile plates) which are equipped with the following mechatronic functional units:
2 Pneumatic Service Units, 2 Magazine Units, Belt Conveyor, Sorting Unit (for material testing and sorting), Handling Unit with vacuum suction, Pneumatic Press, ASRS with rack feeder. The mechatronic system is controlled by two SIMATIC S7-1516-3 PN/DP programmable logic controllers (PLC) and two SIMATIC TP700 Comfort HMI color touch panels. Both PLCs are connected via ProfiNet. The ProfiBus interface on board the PLCs may be alternatively used to teach and evaluate ProfiBus communication instead ProfiNet.
With little effort the system can be separated mechanically and electrically in two segments. Both controls work independantly and each control takes care only of the connected system part.

Detailed information regarding the used and above mentioned functional units are available on our web sites.

The mechatronic system is provided fully assembled, programmed, tested and ready to use.
The PLC program is written in SIMATIC STEP 7. All comments within the PLC program are in English, as well as the documentation belonging to the complete system.

  • Operative and technical communication
  • Sensor types and sensor application
  • Actuators in mechatronic systems
  • Pneumatics
  • Measurement and testing of elektrical signals
  • Testing and adjusting sensors and actuators in mechatronic systems
  • Commissioning and operation of mechatronic systems
  • Troubleshooting and servicing of mechatronic systems
  • Programming automated industrial systems
  • PLC programming
  • Networking via ProfiNet with interlinked PLCs
  • Design and programming of graphical user interfaces (HMI)

The system offers a sustainable training equipment for vocational training in the fields of mechatronic and industrial automation technology.

It is perfectly suitable for vocational schools, polytechnical schools, (advanced) technical colleges and universities as well as for training purposes in companies.

Primary power supply: 230 VAC, 50 Hz
Internal voltage level: 24 V DC
Required air supply: min. 6 bar, max 10 bar
Average air consumption: approx. 10 l/min
Dimensions (LxBxH): 2000 x 550 x 650 mm (height without trolleys)
Mass: ca. 120 kg (unpacked, without trolleys)

For system operation a suitable air supply is required.

 

Fully assembled, programmed and tested training system for mechatronics, PLC and HMI.

Consisting of:

  • 3 T-slotted base plate (800 x 550 mm)
  • 2 pneumatic Service Unit
  • 2 Magazine Units (type 1/2)
  • 1 Belt Conveyor
  • 1 Sorting Unit with optical, inductive and ultrasonic sensors
  • 1 Handling Unit
  • 1 Pneumatic Press
  • 1 ASRS
  • 2 PLC SIMATIC 1516-3PN/DP incl. 2 Software Licences SIMATIC STEP7 TIA Portal
  • 2 color touch panel including engineering software WinCC
  • Power Supply 24 V DC
  • PLC program
  • HMI visualisation
  • Workpieces
  • All required cables/hoses
  • Technical documentation (language: English)

Requires additionally:

  • Compressor (optional) or any similar air pressure source rated @ min. 4 bar, max. 10 bar
  • Trolleys (optional)

Price excl. packaging/shipping.

 

 

 

  Order-Nr.  Name
 Compressor 8 bar silent   64080  Compressor 8 bar silent 
 Set of workpieces ( 1 cube half Alu/POM WT/POM BK and 2 connecting pins)   54099  Set of workpieces ( 1 cube half Alu/POM WT/POM BK and 2 connecting pins) 
 Cube half aluminium   53320  Cube half aluminium 
 Cube half POM black   53321  Cube half POM black 
 Cube half POM white   53322  Cube half POM white 
 Spring pins for cube halves   53331  Spring pins for cube halves 
 Hose cutter   60524  Hose cutter 
 Trolley (655 x 550 x 800) excl. Profile Plate Assembly kit   64232  Trolley (655 x 550 x 800) excl. Profile Plate Assembly kit 
 Trolley 655 x 550 x 800   64222  Trolley 655 x 550 x 800 

Nadja Parcsami
Fathi Jamal
Ferdinand Ganser